
Intro to Lean Production

- This interactive virtual workshop is ideal for manufacturing professionals, support teams, and anyone seeking a solid foundation—or a practical refresher—in Lean principles and methods.
- Through engaging activities, real-world examples, and actionable guidance, you'll gain the tools to start reducing waste, streamlining processes, and drive meaningful improvements in your organization.
- Whether you're new to Lean or looking to get back to the basics, this session offers clear, practical steps to bring Lean Production to life at your Gemba!

- Lean provides a clear, proven framework for creating customer value by systematically eliminating waste and optimizing the use of people, equipment, and materials—giving organizations a practical pathway to sustainable growth and operational excellence.
- By changing how leaders and teams think about problems and daily work, Lean builds a culture of accountability, adaptability, and structured problem-solving—resulting in more stable processes, higher quality, reliable delivery, and safer production environments.
-
With this mindset in place, Lean equips teams with practical tools and methods to address root causes, improve flow, and align cross-functional work; creating the conditions for continuous improvement and effective long-term performance.

Who Should Attend?
This workshop is designed for manufacturing professionals and team members from related support functions who want to build a strong foundation in continuous improvement. Ideal participants include:

- Operations managers, production supervisors, and process engineers who want to improve workflows and reduce waste.
- Team members from support functions such as maintenance, quality assurance, logistics, and supply chain who contribute to improving production processes.
- Professionals and students seeking to learn about Lean principles and practices.
- Anyone looking for practical, actionable strategies to optimize production and drive improvements in their organization.


- Explain the origins of Lean Production and why it remains relevant in modern production environments.
- Differentiate Lean cultures from traditional production approaches and describe the benefits of a Lean system.
- Apply the five Lean principles to common production scenarios.
- Demonstrate the basics of continuous flow and pull systems through interactive, hands-on exercises.
- Describe core Lean concepts and leadership behaviors required to sustain a Lean culture.
- Analyze production-focused case studies to identify success factors, common pitfalls, and countermeasures.
- Identify practical next steps for applying Lean thinking within their own production environment.


Course Outline
1. Kickoff Activity: A dynamic icebreaker to set the tone and help participants connect with one another.
2. Origins of Lean Production: History, evolution, and relevance of Lean production principles today. Includes video clips to enhance engagement.
3. Lean Culture: Key objectives and benefits of Lean-focused cultures, and how they differ from traditional manufacturing cultures.
4. The Five Lean Principles: Definitions, benefits, and practical application examples. Includes video clips to illustrate key concepts.
5. Hands-On Activity: An interactive exercise demonstrating continuous flow and pull systems in a production environment.
6. Lean Fundamentals: Core Lean concepts and principles, with practical applications in various production environments.

7. Lean Management System: A proven framework of key leadership behaviors and actions essential for establishing and sustaining a Lean culture.
.jpeg)
8. Case Studies in Production: Real-world examples of Lean implementations in manufacturing settings. Includes video clips showcasing success stories and key takeaways.

9. Applying Lean to the Shop Floor: Practical first steps, overcoming adoption obstacles, and embedding Lean into daily operations for long-term success.
10. Next Steps and Further Learning: Opportunities to continue learning with advanced workshops on Lean tools, leadership, and tailored training.

Summary

Join this engaging virtual workshop to explore the fundamentals of Lean Production!
This session offers practical insights, interactive activities, and actionable steps to eliminate waste, improve processes, and drive exceptional results on the shop floor and throughout your organization!
